Wayne-Dalton 2415 Bedienungsanleitung

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®
CONTENTS
WARNING: It is recommended that installa-
tion, repairs, or adjustments of this product be
made by a qualified door agency.
IMPORTANT
An overhead door is a large heavy object that moves with the help
of springs under high tension. Moving objects and springs under
tension can cause injuries. For your safety and the safety of others,
follow these instructions:
1. Wear protective gloves during installation to avoid possible cuts
from sharp metal edges.
2. It is always recommended to wear eye protection when using tools,
otherwise serious eye injury could result.
4. Keep door in full view while operating it. Watch the door open or
close completely before leaving the area.
5. Should the door become hard to operate or completely inopera-
tive, a qualified door agency should correct the problem to prevent
damage to the door or serious personal injury.
6. DO NOT PERMIT children to play with the garage door or the
electrical controls. Fatal injury could result, should the child become
entrapped between the door and the floor.
7. To prevent serious injury or death, avoid standing in the open
doorway or walking through the doorway while the door is moving.
8. Use lift handles/step plate when manually operating the door. DO
NOT place fingers into section joints when operating the door.
9. Remove pull rope if door is operated by an electric opener.
10. Door is constantly under EXTREME SPRING TENSION. To prevent
possible serious injury or death, adjustments, repairs, removal, or
installation, ESPECIALLY of SPRING ASSEMBLIES, CABLES, or
BOTTOM BRACKETS, should be performed ONLY by qualified door
service people.
SAFETY NOTICES
11. Check door and its hardware monthly for loose, worn, or broken
parts. Have any repairs or adjustments made by a qualified door agency.
12. Have the door professionally inspected once a year.
3. Operate door ONLY when properly adjusted and free of obstruc-
tions.
This manual MUST be attached to the wall in close proximity to the door.
Door Preparation
Leveling Door
Installing Door Sections
Installing Track
Torsion Springs
Trolley Operators
Operating Zone
Part #280724© Copyright 2001 Wayne-Dalton Corp. Rev.7 07/2002
®
© Copyright 2000 Wayne-Dalton Corporation
MAINTENANCE AND PAINTING INSTRUCTIONS
MAINTENANCE
While factory-applied finishes for steel garage doors are so durable that they will last many years longer than ordinary paints, it is desirable to clean them thoroughly
on a routine basis. Apparent discoloration of the paint may occur when it has been exposed in dirt-laden atmospheres for long periods of time. Slight chalking may
also cause some change in appearance in areas of strong sunlight. A good cleaning will generally restore the appearance of these coatings and render repainting
unnecessary. An occasional light cleaning will also help maintain an aesthetically pleasing appearance. To maintain the original finish of the garage doors, the only
regular maintenance necessary is that of annual washing. Mild solutions of detergents or household ammonia will aid in the removal of most dirt, and the following
are recommended levels:
One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into five gallons of warm water. NOTE: The use of
detergents containing greater than 0.5% phosphate is not recommended for use in general cleaning of garage doors. NEVER BLEND CLEANSERS OR DETER-
GENTS WITH BLEACH.
SURFACE PREPARATION FOR PAINTING
Wax on the surface must be removed or paint peeling/flaking will result. To remove this wax, it will be necessary to lightly scuff the surface with a gray (not green!)
3M ScotchBrite pad saturated with soapy water. A final wipe and rinse should be done with clean water only, to remove any loose dust or soap film.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000 steel wool or No. 400 sand paper to create a smoother
surface. Care must be taken to not expose the substrate under the paint (see Note No. 2). Once this exposed condition exists, the likelihood for rusting is greatly
increased. See the following paragraph if the metal substrate is observed.
Exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed area lightly and paint with high quality metal primer to protect
from corrosion. Follow drying time on primer can label before applying topcoat.
The surface to be recoated must not be to smooth or the repaint material will not adhere to it (see Note No. 2). It is advisable to test a representative area to evaluate
adhesion. If poor adhesion is observed, the surface must be abraded by sanding or buffing using grades mentioned above. Care must be taken to not expose the substrate
under the paint.
PAINTING
After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a premium quality latex house paint. Follow the
paint label directions explicitly. Oil base paint is not recommended. Please note that if substrate is exposed, painting with latex paint may cause accelerated rusting
of steel.
NOTES:
1. Repainting of finish painted steel doors cannot be warranted as this condition is totally beyond door manufacturers control.
2. If the steel door surface has a finish painted textured surface representing wood grain, stucco, etc., this step should not be attempted as danger of
exposing substrate is greatly increased.
3. Consult a professional coatings contractor if in doubt about any of the above directions.
4. Follow directions explicitly on the paint and solvent container labels for proper applications of coatings and disposal of containers. Pay particular
attention to those directions involving acceptable conditions in which to paint.
ACRYLIC GLAZING CLEANING INSTRUCTIONS:
1. To clean acrylic glazing wash with plenty of nonabrasive soap or detergent and water. Use the bare hand to feel and dislodge any caked dirt or mud. A soft,
grit-free cloth, sponge or chamois may be used to wipe the surface. Do not use hard or rough cloth that will scratch the acrylic glazing. Dry with a clean damp
chamois.
2. Grease and oil may be removed with kerosene or a good grade of naphtha (No aromatic content.). Users of these solvents should become familiar with their
properties to handle them safely.
3. Do not use: Window cleaning fluids, scouring compounds, gritty cloths, leaded or ethyl gasolines, or solvents such as alcohol, acetone,
carbon tetrachloride, etc.
Model 2411 and 2415
LIMITED WARRANTY
The Manufacturer warrants that its door and its hardware fittings will be free from defect in workmanship and material. Should any defect in workmanship or
material appear within
ONE YEAR of delivery, manufacture shall, upon notification, correct such nonconformity at its option, by repairing or replacing any
defective part or parts. See Maintenance And Painting Instructions For Prepainted Steel Doors listed elsewhere in this manual or contact Wayne-Dalton Distributor
for a copy of the maintenance and painting instructions for prepainted steel doors.
The Manufacturer warrants the steel skin of the MODELS 2411 and 2415 Roll-Formed steel garage door for a period of 10 YEARS, from the time of delivery
against cracking, splitting or deterioration due to rust-through. Other conditions and exceptions as contained herein apply.
NO EMPLOYEE, DISTRIBUTER, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THE FOREGOING WARRANTIES IN ANY WAY OR GRANT
ANY OTHER WARRANTY ON BEHALF OF MANUFACTURER.
The Manufacturer shall not be responsible for any damage resulting to or caused by its products by reason of installation (the warranty becomes null and void if
other than Manufacturers specified holes are drilled), improper storage, unauthorized service, alteration of products, neglect or abuse, or attempt to use the products
for other than the customary usage or for their intended purposes. The above warranty does not cover normal wear or any damage beyond Manufacturer’s control
or replacement labor.
THIS WARRANTY COVERS A COMMERCIAL PRODUCT. THE FORGOING WARRANTIES ARE LIEU OF ALL OTHER WARRANTIES AND NO
REPRESENTATIONS, GUARANTEES, OR WARRANTIES, EXPRESSED OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), ARE MADE BY MANUFACTURE IN CONNECTION WITH THE MANUFACTURE OR
SALE OF ITS PRODUCTS.
Claims for defects in material and workmanship covered by this warranty shall be made in writing to the dealer from whom the product was purchased within the
warranty period. Manufacturer may either send a service representative or have the product returned to the Manufacturer at Buyers expense for inspection. If judged
by Manufacturer to be defective in material or workmanship, the product will be replaced or repaired at the option of Manufacturer, free from all charges except
authorized transportation and replacement labor.
THE REMEDIES OF BUYER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF MANUFAC-
TURER, WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE, SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR
OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY MANUFACTURER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP.
MANUFACTURER SHALL NOT BE LIABLE FOR COST OF REMOVAL OR INSTALLATION OR SHALL NOT BE RESPONSIBLE FOR ANY DIRECT,
INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.
This warranty gives you specific legal rights which may vary from state to state. However, some states do not allow limitations on how long an implied warranty
lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you.
Yearly maintenance as described in the Maintenance and Painting Instructions for Prepainted Steel Doors is required. Should you need an additional copy,
contact your local authorized Wayne-Dalton distributor.
Model 2411 & 2415
COMMERCIAL GARAGE DOOR
INSTALLATION INSTRUCTIONS
and OWNERS MANUAL
Read these instructions carefully before attempting installation.
If in question about any of the procedures, Do Not perform the work.
Instead have a qualified door agency do the installation or repairs.
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Inhaltsverzeichnis

Seite 1 - Model 2411 & 2415

®CONTENTSWARNING: It is recommended that installa-tion, repairs, or adjustments of this product bemade by a qualified door agency.IMPORTANTAn overhea

Seite 2

PG. 7PG. 10FOUR SPRINGS(3-3/4” & 6”)(6” Shown)* NOTE: COUPLING USED ON SOLID SHAFT ONLY. TIGHTEN CONNECTING BOLTS AFTER WINDING SPRINGS.RED WINDI

Seite 3

(2) 3/8” Nuts andWashersTopPlatePerimeter SealSpring MountingPad. 2 x 6” WhitePine or Denser.Secured with min.(4) 5/16” x 4” lagbolts into header.Head

Seite 4

3” TRACK 1/4” GRADUATION9 SECTIONS HIGH OR LESSFIG.FFIG.IFIG.HFIG.GAlign the appropriate end hinge to the pre-punched holes in the stiles and secure u

Seite 5

PG. 4STEP 10: Attaching the Back Hanger Angles: Apply another locking pliers above the No. 2 or No. 3 rollerand then remove the locking pliers from th

Seite 6

PG. 3DIM YHEADER TOSHAFTCENTERLINEMINIMUMHEADROOMREQUIRED(REFER TOABOVE CHART) 8” for 2” TRACK12” for 3” TRACKEXTEND JAMBS TO OPENING HEIGHT plusDIM

Seite 7

PG. 15OPERATOR ARM(SUPPLIED BY OTHERS)CENTER HINGES6” WELDEDTRUSS1/4-20 X 7/8”TEK SCREWSOPERATOR ARM(SUPPLIED BY OTHERS)1-1/2” X 2-1/4” ANGLE(CUT TO F

Seite 8 - (3-3/4” & 6”)

®CONTENTSWARNING: It is recommended that installa-tion, repairs, or adjustments of this product bemade by a qualified door agency.IMPORTANTAn overhea

Seite 9

PG. 15OPERATOR ARM(SUPPLIED BY OTHERS)CENTER HINGES6” WELDEDTRUSS1/4-20 X 7/8”TEK SCREWSOPERATOR ARM(SUPPLIED BY OTHERS)1-1/2” X 2-1/4” ANGLE(CUT TO F

Seite 10 - (15.2 PSF)

PG. 3DIM YHEADER TOSHAFTCENTERLINEMINIMUMHEADROOMREQUIRED(REFER TOABOVE CHART) 8” for 2” TRACK12” for 3” TRACKEXTEND JAMBS TO OPENING HEIGHT plusDIM

Seite 11

PG. 4STEP 10: Attaching the Back Hanger Angles: Apply another locking pliers above the No. 2 or No. 3 rollerand then remove the locking pliers from th

Seite 12 - SPRING TURN CHART

3” TRACK 1/4” GRADUATION9 SECTIONS HIGH OR LESSFIG.FFIG.IFIG.HFIG.GAlign the appropriate end hinge to the pre-punched holes in the stiles and secure u

Seite 13 - 8 SECTIONS HIGH OR LESS

(2) 3/8” Nuts andWashersTopPlatePerimeter SealSpring MountingPad. 2 x 6” WhitePine or Denser.Secured with min.(4) 5/16” x 4” lagbolts into header.Head

Seite 14 - Steel Spring Pad Applications

PG. 7PG. 10FOUR SPRINGS(3-3/4” & 6”)(6” Shown)* NOTE: COUPLING USED ON SOLID SHAFT ONLY. TIGHTEN CONNECTING BOLTS AFTER WINDING SPRINGS.RED WINDI

Seite 15 - OPERATING ZONE

PG. 9PG. 8STEP 8. Installing the Horizontal Track: Use chain or cable to suspend the rear of the horizontal tracks.Secure the horizontal reinforcing

Seite 16

PG. 9PG. 8STEP 8. Installing the Horizontal Track: Use chain or cable to suspend the rear of the horizontal tracks.Secure the horizontal reinforcing

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